With the rise of hybrid and electric vehicles, the automotive industry is going through a profound shift. For many of our customers e-mobility represents some of the biggest engineering and design changes in the industry’s history. At Shell, we’re working alongside our customers to help manage those challenges and meet the technical requirements placed on fluids in hybrids and electric vehicles. As the leading global lubricants manufacturer for the last 12 years, we have recently developed a new line of fluids for electric vehicles. But we are not stopping here, because as hybrids and electric vehicles continue to deliver a higher level of performance for consumers, we will continue our history of partnership with OEMs to engineer the most advanced, reliable e-fluids in the industry.

Our Shell E-Fluids and E-Greases range introduces a complete portfolio for all types of electrified drivetrains. Shell E-fluids can now improve the reliability, efficiency and performance for electric powertrains from consumer vehicles such as EVs, through to commercial vehicles such as electric in-city delivery vans and hydrogen buses and long range trucks:

  • Shell E-Transmission Fluid

    Shell E-Transmission Fluid

    Shell E-Fluids E6 i Plus is engineered for integrated wet e-motor design battery electric vehicles. It has the latest cutting edge technology to exceed the latest electric vehicle transmission requirements. Specially formulated with synthetic base oils and additive technology unique to Shell and to provide our OEM partners and customers with a solution that exceeds the future demand of the electric vehicle transmissions.

  • Shell E-Thermal Fluid

    Shell E-Thermal Fluid

    Shell E-Thermal Fluid E5 M has been engineered for batteries, electric motors, inverters and fast chargers. It is based on non-corrosive zero sulphur base oil (GTL) technology and has been designed for a a range of high and low temperatures. Shell Thermal Fluids E5M is ready today for use in future immersive cooling applications where cells are in direct contact with the thermal fluid.

  • Shell E-Grease

    Shell E-Grease

    Shell E-Grease E6 M is developed for high speed electrical motor bearing lubrication in both wet and dry e-motor design battery electric vehicles. Shell E-Grease E6 M uses our novel thickener technology to exceed the latest electric vehicle grease requirements. Specially formulated with synthetic base oils and the latest additive technology unique to Shell to provide our OEM partners and customers with a solution that exceeds the future demand of the electric vehicle bearing lubrication.

    Shell E-Fluids and E-Greases are based on our extensive lubricants expertise. Our applications have been developed according to requirements of OEMs and tested in Formula E.

    Click here to see how these fluids can be used across multiple different electric vehicle types.

Shell E-Fluids and E-Greases Video

Title: SHELL E-Fluids Transcript File

Duration: 2 minutes, 38 seconds

Description

The film explains why electrified drivetrains still require bespoke lubricants, what Shell can offer to OEMs developing the latest generation of battery electric vehicles and how all this fits into the agenda of making mobility more sustainable. The visuals are digitally generated.

Transcript:

[Visual]

We open with an urban scenery, a road with cars, buildings and people walking. At the side of the road is a traffic sign with an icon depicting a reduction of CO2. The camera zooms into the yellow backdrop on the sign.

[Male Voice Over]

Contributing to low carbon mobility is part of the Shell Global Sustainability agenda.

[Visual]

Bubbles appear on the yellow backdrop, each one an illustration showinf an energy source or a fuel.

[Male Voice Over]

It includes a shift to lower carbon natural gas and renewable energy sources like wind and solar. For mobility specifically, it means a boost for biofuels, hydrogen, Liquefied Natural Gas and of course electric power.

[Visual]

Cut to a road with a car heading towards the viewer and stopping near a charging post. The cable is plugged into the car. The driver is sitting near the car reading a book.

[Male Voice Over]

E-mobility is coming and we at Shell are championing it. And there is one interesting thing: An electric drivetrain still relies on lubricants and thermal fluids! Actually, rather special ones are required! So, let‘s take a closer look...

[Visual]

The bodyshell of the car detaches from the chassis and moves up out of frame. The camera spins and goes up and now looks down at the drivetrain, with the battery pack and electric engine on show. A female Shell scientist appears with a smiling face. According to a small plate on the lapel of her lab coat her name is Lily . She points at specific parts of the drivetrain while explaining the details.

[Female Voice Over]

To start with, there is the battery pack. Batteries don't like heat or cold, they prefer it stable. You want to manage temperatures and mostly this means cooling the cells to keep them happy.

[Visual]

The casing of the battery pack moves up and out of frame. The cooling circuit is visualized with blue and red lines running to the radiator at the front of the car. We zoom into a battery stack and see the thermal fluid sloshing around the battery cells. Two cells are pulled out of the stack, fluid is dripping of the cells.

[Female Voice Over]

Our E-Fluid goes beyond, it is ready for immersive direct cooling, the future of battery thermal management. Here, the liquid is in direct contact with the cells, allowing for more effective cooling, which is essential for High Performance Charging - the faster you charge, the more waste heat you generate.

[Visual]

The camera zooms back and the lid is placed on the battery stack again. Lily appears in a close-up and point to the electric motor. The camera moves to the front of the car and spins around. The reductions gear housing magically disassembles and we see the gears spinning in an oil sump with the electric motor attached to it. The camera then moves to the motor and shows the spinning rotors with oil being sprayed on the copper end windings.

[Female Voice Over]

Then there are the electric motor and the reduction gears, which require greases for the bearings and lubrication for the gears. But it's not that easy: In a wet e-motor, reduction gears and the motor are integrated: the transmission fluid also has cooling duties in the motor, where it is sprayed on the copper end windings. Superior oxidation stability and copper corrosion resistance are key requirements, which conventional products fail to meet.

[Visual]

Cut to a technical yellow backdrop with Lily standing in the middle. She clicks on transparent screens in front of her and pictures of a senior scientist in a lab and a race car appears. Race cars speed from the left to the right behind Lily and finally pass herr left and right at great speed emitting a typical electrical sound.

[Female Voice Over]

So, after listening to our partners we went to the lab to develop a new range of lubricants. Next, we headed to the racetrack with Formula E to make sure they perform under the most challenging conditions.

[Visual]

Lily moves to the right, making room for a screen which shows the passenger car seen earlier morphing into a Formula E race car.

 

[Female Voice Over]

Everything we learned in Formula E has gone into the new products, from track to road, adding to our extensive lubricant expertise

[Visual]

Close-up of Lily

 

[Female Voice Over]

The result is a complete range for electrified drivetrains, based on Shell Gas-to-Liquids technology and enhanced with unique additives:

[Visual]

Lily moves the right. She moves her right hand clicking on transparent screens, which magically appear showing packshots of Shell products. She moves the screens to the left where they end up in a staggered line.

[Female Voice Over]

Thermal Fluids for batteries, E-motors and inverters .... E-Fluids for wet and dry e-motors.... Electrical Motor Grease for bearings... and specific engine oil for plug-in-hybrids.

[Visual]

Panning shot with the chassis without the bodyshell driving on the same street we started with in the opening scene. The camera focuses on the battery pack, zooms out and spins round to the other side. The bodyshell drops down from above making the Battery Electric Vehicle complete, which accelerates and speeds off into the distance.

 

[Female Voice Over]

With our E-Fluids and E-Greases product family we can now provide our partners with an integrated portfolio that exceeds even future demands, contributing to making future mobility more sustainable today.

[Lock Up]

Shell Lubricant Solutions

Electric Vehicle Fluids - Whitepaper

Electric Vehicle Fluids - Whitepaper

Read about how crucial electric vehicles fluids are to the mobility technology driving the global energy transition.

Electric Vehicle Fluids - Whitepaper

  

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